The problems and solutions of several common automatic wiring and winding machines are discussed
We generally encounter some problems when using automatic winding machine, especially after a few years of winding machine is more prone to various problems. The problems we encounter generally fall into two broad categories. 1. It is a hardware problem. 2 is the setting problem. We have to look at the situation analysis problem first. For example, we take automatic winding machine as an example of several common problems.
1, the beat line is not neat. According to the situation, we need to analyze whether the problem occurs during normal processing or the problem occurs after changing the product debugging. The former is generally a hardware problem. The latter is generally a setup problem. The hardware problems are generally loose fixture, loose fastening screws of the wiring mechanism, poor lubrication of the wiring mechanism leading to excessive load of the stepper motor, and irregular wiring caused by the stepping motor.
2, the spindle parking position is not accurate. The inaccurate stopping position of the spindle is usually caused by brake failure. Such as brake pads loose, or brake pads wear caused. It is also related to the setting of the brake time, and the stopping position of the spindle will be inaccurate if the brake time is too short. Need to replace brake pads or. Adjust the braking time.
3, the number of winding is not accurate, the winding machine such as counting is not accurate, generally due to the sensor, or controller hardware problems, the winding machine can not work, generally notify the manufacturer to repair and solve.