Automatic transformer winding machine is a typical electrical mechanical processing and production equipment, the entire production and processing process is the finishing and winding process of the structure between enameled wires. Constitute a winding machine need to use many kinds of automation products, mainly including control system, transmission control, motion control, human-machine interface and sensors, in the future technological development of automatic transformer winding machine automation technology development of the main trend has the following three aspects:

Vertical winding machine

1. Modular functional controller will get more applications: Modular functional controller can be based on the different functional requirements of the winding machine, and flexible configuration relative to PLC has the advantages of strong computing power, convenient communication and low cost, the control requirements of the automatic winding machine are relatively simple and fixed, very suitable for the application of modular combined controller, the current winding machine is more used in PLC and CNC special controller.

2. High-capacity, multi-functional models will be popular: at present, the common automatic transformer winding machine is mainly and single-head winding processing, the function is relatively single, multi-linkage winding will greatly improve the working efficiency and output of the winding machine, the design can effectively reduce the complexity of the equipment, improve the drive efficiency, convenient process adjustment, reduce the amount of maintenance. At present, the processing of electromagnetic coil, motor coil and ballast coil has used multi-head linkage technology; Winding machine is a step in coil processing, and the future development will integrate a variety of functions to achieve fully automated coil processing, testing, and complete a variety of auxiliary processes.

3. Development and customization of special models: There are many kinds of coil processing, the use of wire and requirements of various, for those with special requirements of coil processing, domestic manufacturers have chosen to give up, after several years of technical digestion and absorption, winding machine manufacturers are growing technical force, for those with special requirements of the model, it can also be much easier to cope with, with the manufacturer's processing capacity to improve, Customization cycles are also shrinking.

The low automation level and backward control means of domestic CNC winding machine are common problems. Can only be used in winding requirements are relatively not high occasions, high-end equipment have Japan, Switzerland, Germany and other imported equipment occupy the market, and domestic equipment can only in a small market share at low prices to win customers, analysis of China's CNC winding machine market is currently in a period of rapid development, on the contrary, China's CNC winding machine manufacturers in the situation is quite difficult, it is not difficult to see, A large share of the market is imported equipment, in the domestic market to obtain high profit returns, in the development of new models have a strong financial guarantee, and our domestic enterprise sales profit is low, remove the cost of the sales link, leaving the return for the enterprise has been left, so constantly improve the ability of independent innovation, Only the middle and high-end market with a larger market share can break the current difficult situation.

Automatic transformer winding machine industry: downstream demand to drive growth and profitability, winding machine belongs to the machinery industry, and the machinery industry is closely related to the next industry fixed asset investment. About 60% of the industry's annual fixed asset investment is used to buy machinery. The main part of fixed asset investment is used to buy equipment - industrial equipment such as winding machines. The statistics show that the growth rate of fixed asset investment in the lower industry is much faster than the average growth rate of the whole society. The development trend of winding machine, automation technology is one of the most rapid and influential science and technology since the beginning of this century. Modern automation technology is a completely new type of productivity, is one of the main means of directly creating social wealth, and plays a great role in promoting human production activities and material civilization. Therefore, the development of automation technology has become the goal of all countries in the world.